Insulation Resistance Test as per ISO 16750-2

Insulation Resistance Test as per ISO 16750-2

Insulation Resistance Test as per ISO 16750-2

Insulation Resistance Test as per ISO 16750-2 at Kiyo R&D Center And Laboratory in Chennai

Introduction

Insulation Resistance Test as per ISO 16750-2

Understanding the Role of Insulation Resistance Testing

Every electrical system, whether in a car, a control unit, or a battery module, depends on robust insulation to prevent current leakage and potential short circuits. The insulation resistance test is used to assess the integrity of this insulation, revealing weaknesses that might otherwise go unnoticed until failure occurs.

By applying a specified DC voltage and measuring the resistance of the insulation material, engineers can determine whether components meet safety and quality benchmarks. Higher resistance values indicate better insulating properties.

Why ISO 16750-2 Sets the Benchmark

The ISO 16750-2 standard is specifically designed for electrical and electronic equipment used in road vehicles. It establishes procedures to simulate environmental stresses like heat, moisture, and vibration—conditions that can degrade insulation over time.

At Kiyo R&D Center, we align with these international standards to ensure that your components are thoroughly tested for:

  • Electrical leakage

  • Insulation breakdown

  • Environmental durability

  • Regulatory compliance

Testing Procedure at Kiyo R&D Center and Laboratory

Here’s how we perform the insulation resistance test as per ISO 16750-2 at our facility in Chennai:

  1. Sample Conditioning – Components are stabilized under controlled conditions.
  2. Voltage Application – We apply a specified DC voltage between conductive parts and ground.
  3. Resistance Measurement – Using calibrated instruments, we measure insulation resistance across specified time intervals.
  4. Evaluation – Results are analyzed in accordance with ISO 16750-2 to determine if the part meets automotive-grade performance requirements.

Why Chennai-based Manufacturers Trust Kiyo R&D

Looking for insulation resistance test in Chennai? Kiyo R&D Center is uniquely positioned to serve industries across South India with:

  • State-of-the-art testing equipment

  • ISO 17025-accredited methods

  • Quick turnaround for R&D and production validation

  • Detailed technical reporting

Our clients include automotive OEMs, electronics manufacturers, and innovators in the EV space who require not just data—but data they can trust.

Applications That Rely on Insulation Testing

Our testing solutions are commonly applied to:

  • Vehicle sensors and electronic control units (ECUs)

  • Battery modules and connectors

  • Infotainment and telematics units

  • Power distribution systems

Whether you’re testing for prototype validation or regulatory certification, we help ensure your components perform when it matters most.

Insulation Resistance Test as per ISO 16750-2

Conclusion

 

FAQ

1. What is the Insulation Resistance Test in Chennai as per ISO 16750-2?

It is a specialized test performed to evaluate the insulation quality of automotive and electronic components under the ISO 16750-2 standard at labs like Kiyo R&D Center in Chennai.

2. Why should I choose ISO 16750-2 for insulation resistance testing?

ISO 16750-2 simulates real-world environmental conditions such as temperature, humidity, and vibration, making it ideal for automotive component reliability testing.

3. Who performs the Insulation Resistance Test in Chennai as per ISO 16750-2?

Kiyo R&D Center and Laboratory is a leading facility in Chennai offering certified insulation resistance tests fully aligned with ISO 16750-2 protocols.

4. What kind of components are tested under this standard?

Components such as ECUs, connectors, battery packs, infotainment systems, and sensor units are commonly tested for insulation resistance per ISO 16750-2.

5. How do I prepare components for the insulation test at Kiyo R&D?

Our team will guide you on sample preparation, which generally involves ensuring clean terminals and stable environmental conditioning before testing.

6. Is this test necessary for electric vehicles?

Absolutely. Ensuring insulation integrity is vital for EV components, and ISO 16750-2 is a recognized method for validating electrical safety.
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